Post by Akron's Boilerman: Paul Wilson
If you happen to have one of these beautiful creatures in your basement, there are things you can and should do on a weekly basis to keep your steam boiler in top condition. There are also things that you should not do which should be left to your regular service technician. He will have his own checklist of service items to follow when performing your fall checkup (A must item on your to do list is to make sure the fall checkup is done.) Every year I replace two or three steam boilers because weekly homeowner maintenance and fall checkups by a qualified mechanic are not done.
First of all and quite important is to make sure that you have the proper tools on hand to perform your weekly maintenance.
Secondly, wear the right clothes. Your weekly time ‘communing’ with your boiler is definitely not fashion hour. Wearing light colored khaki pants and brand new white tennis shoes that might get splashed with hot, dark brown boiler mud would not be a good idea. Nor are your basic flip flops and swim trunks suitable. The piercing screams from the hot boiler liquid bouncing off your bare feet and legs may cause members of your family or neighbors to dial 911. It can be embarrassing when the paramedics show up in your driveway.
Third, select a regular time. You always have to keep in mind that if it can go wrong, it will. You don’t want to have to call your service company at some weird, overtime hour to bail you out because you forgot your regularly scheduled, weekly boiler time. Suffice it to say that, if you’re a guy, friday night, just as you’re heading out the door in your white tux to celebrate your wife’s birthday, would not be a good time to say to her, “Just a minute sweetie, I just have to go to the basement for a second to let a little water out of the boiler.” We all know how the nights going to turn out, right guys?
A Suggested Tool List:
- A boiler bucket, such as an old fashioned, 2 ½ gallon galvanized bucket with a strong metal handle works nicely.
- Heavy work gloves so you don’t burn your hands are a good idea.
- A screwdriver and a pair of allen's or channel locks would be handy in case you need to loosen nuts or screws.
Weekly To Do List:
Observe. Your steam boiler has at least two devices designed to be looked at. The first and most important is the gauge glass. This gauge glass will be on the side of the boiler. It is a glass tube about ⅝” in diameter and about 8-10” high. A good rule of thumb is to see the water level about halfway up the gauge glass. A completely full gauge glass or an empty gauge glass indicates a problem and you should speak with your boiler service company.
Most low pressure steam boilers operate in the range of 0.5 PSI to 1.5 PSI (a half a pound to a pound an hour). Don’t be alarmed if you don’t see the needle on the gauge move much. If they needle is up in the 2-5 pump area, you should check with your boiler service company.
Depending on the make and age of your steam boiler, your maintenance list may look different than someone else’s. If you have an original cast boiler, such as an American Radiator, you may have a gas conversion burner (Roberts-Gordon or Republic were two of the best), a pressure control, a pressure gauge, a relief valve and a drain valve. Your boiler will have a gauge glass and gauge glass valves and at the least, a manual fill valve.
Your maintenance responsibilities in this case are very few. Drain a bucket of water from the boiler and dump it down your floor drain. This practice helps keep sludge off the bottom ot the boiler so you get better heat transfer into the water. It also keeps the drain port clear.
Replace the water you have drained with your manual fill valve. Your gauge glass should register about half full. Ideally, you should not be adding water to your boiler at other times during the week. If you are doing so, you probably have a steam leak on a valve or steam vent which should be corrected.
The next generation of steam boilers, such as Bee-Line or American Standard, might have a low water cutoff which requires weekly maintenance. One of the most common low water cutoffs is the #67 McDonnell Miller. A combination low-water cutoff and feeder such as the McDonnell Miller #47-2 is also common. These devices will have either a round, spring loaded handle or a yellow all valve handle. It is important to open these at least weekly to clean mud and sediment from the float chambers of these devices. These devices have a float inside which must operate free and clear in order to function when needed. Generally, draining a bucket of water will suffice.
You may find these two devices installed on boilers manufactured well into the late 1990’s. I find it helpful to dump water from the low water cutoffs while the boiler is firing. In this way you are checking its operation as well as flushing it out. The sudden release of water from the float chamber of the low water cutoff will cause the float to drip and trigger an electrical switch to shut of the gas.
I estimate that I replace at least three boilers a year that are in otherwise good operating condition simply because low water cutoffs are not regularly checked.
So, these are things you can do yourself to prolong the life of your boiler. Get familiar with your boiler and get used to doing the basic maintenance items. Although they might look a little scary at first, you’ll come to love the heat they provide. Your local boiler specialist will be happy to walk you through these steps during the fall check up.